INDUSTRY	INDUSTRIAL PART CLEANING		DATE:	13.11.2024
MODEL	DCLEAN ROTO30		DOC. NO:	TDS-DCLEAN ROTO


	DCLEAN ROTO30-XS	DCLEAN ROTO30-S	DCLEAN ROTO30-M	DCLEAN ROTO30-L
WASHING CAPACITY (LWH)	370220200 mm	450300300 mm	500750500 mm	7501000750 mm
LOAD CAPACITY KG	30 kg	50 kg	80 kg	100 kg
TANK CAPACITY 1/2/3	280/280/280 LT	380/380/380 LT	900/900/900 LT	1400/1400/1400 LT
PUMP 1	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 1	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
PUMP 2	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 2	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
PUMP 3	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 3	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
HEATING TANK 1	12 KW	16 KW	30 KW	50 KW
HEATING TANK 2	12 KW	16 KW	30 KW	50 KW
HEATING TANK 3	12 KW	16 KW	30 KW	50 KW
ROTATION MOTOR	0,18 KW	0,18 KW	0,18 KW	0,18 KW
DISC OIL SEPERATOR	0,09 KW	0,09 KW	0,09 KW	0,09 KW
COMPRESSED AIR BLOW	180 Nmc/h @4 BAR	230 Nmc/h @4 BAR	320 Nmc/h @4 BAR	400 Nmc/h @4 BAR
NATURAL GAS BURNER HEAT	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h
STEAM CONDENSER	0,20 KW	0,20 KW	0,20 KW	0,20 KW
TANK EMPTYING PUMP	0,37 KW	0,37 KW	0,37 KW	0,37 KW
DRYING	4,1 KW	7,5 KW	9 KW	18 KW
VACUUM DRYING	1,1 KW	1,5 KW	2,2 KW	4,4 KW
ULTRASOUND (PEAK/EFFECT.)	2 KW / 1 KW	2 KW / 1 KW	4,8 KW / 2 KW	9,6 KW / 4,8 KW
POWER SUPPLY	3 PHASE 230/400V	3 PHASE 230/400V	3 PHASE 230/400V	3 PHASE 230/400V
AIR SUPPLY	6 BAR	6 BAR	6 BAR	6 BAR
MACHINE SIZE (LWH)		250223591547	250223591547	250223591547
FEATURES	Rear Section machine total access through three doors (on the righthand side, lefthand side and at the back) in order to facilitate maintenance operations • Pneumatic opening and closure of the hatch with 4 cylinders • Hot air drying with side channel blower and heating elements • ISO pneumatic cylinders and “fall-proof” pneumatic safety valves • Siemens® electric power parts • 7” color touchscreen display for settings and programs • Box filter made up of 6 Aisi 304 SS vertical filters for pre-filtration of the liquid flowing back into the tank • Aisi 304 stainless steel filter in pump intake • Structure and sheet metal in contact with liquid in Aisi 304 stainless steel • Minimum level switch • Pressure gauge for control of pressure delivered • Safety limit switch on door opening • Gearmotor for variable basket rotation speed controlled by inverter		• Aisi 304 stainless steel electric pump with special seals • Weekly programming to start heating and deoiler (if installed) • IP65 electrical system, management via PLC touchscreen (DGT V4) • Adjustment via software of the basket rocking limit angle, analogue reading of angulation 0/360° • Heating of the liquid with stainless steel electric heating element • Internal welding bleaching • Compressed air blower solenoid valve • Stainless steel bottom section load-bearing structure • Aisi 304 stainless steel washing pipelines with professional stainless steel flat nozzles • Drain valves for emptying tanks • Manual water filling valve • Aisi 304 stainless steel drip tray
OPTIONS	• Maximum liquid level control • Demineralizer with mixed resins and conductivity meter • Vacuum drying • Loading/unloading area photocell barrier system • Centrifugal steam condenser S • Automatic liquid detergent dispenser • External pneumatic oil separator • Bag filter in stainless steel • Magnetic spark plug for bag filter for ferrite powder • Device for remote connection and remote support for HMI Weintek • Kit for Industry 4.0 for HMI Weintek • Ultrasounds in titanium bars - 40 kHz • Kit for use with abrasive contaminants in the washing liquid • Stainless steel fittings and valves kit ( for parts that are in contact with liquids) • PLC Siemens® S7 1200 - HMI touchscreen Weintek • High pressure washing pump • High pressure rinsing pump • Circulating pump from tank 2 (most clean) to tank 1 (most contaminated) • Circulating pump from tank 3 (most clean) to tank 2 (most contaminated)		Interface with the loading and unloading system (robot) • Rinsing by water supply and direct drain outlet • Nebulized rinse from water mains, draining into the washing tank • Tanks emptying pump (3) • Signal tower for indicating system status • A wide choice of external conveyors, with or without lift • Single external station with automatic loading and unloading of baskets/pallets • Automatic external roller conveyor pneumatic lift pos. 3+1+3 • Box covering application during automatic loading [E] • Manual box tilter for emptying pieces at the end of the roller conveyor • Increased loading capacity to 250 kg • Increased loading capacity to 500 kg • Stainless steel baskets in multiple sizes to choose • Special drum for pallet support with anti-tilt system • Workpieces positioning /clamping pallet

Döner Sepetli Yıkama Makinesi

Döner sepetli parça yıkama makineleri, sanayi sektöründe kullanılan özel temizlik makineleridir. Özellikle metal parçaların, otomotiv ve makine sektöründeki ekipmanların temizlenmesi için tasarlanmışlardır. Bu makineler, yüksek verimlilikle çalışan otomatik sistemler olup, parçaların yüzeylerindeki kir, yağ, toz ve diğer atıkları temizlemeye yönelik çözümler sunar.

Döner sepetli parça yıkama makineleri, endüstriyel temizlik süreçlerinde yüksek verimlilik sunan çözümlerden biridir. Bu makineler, karmaşık parçaların hızlı, etkili ve güvenilir bir şekilde temizlenmesini sağlar. Özellikle otomotiv, makine ve metal işleme sektörlerinde tercih edilen bu makineler, su, zaman ve iş gücü tasarrufu sağlayarak üretim verimliliğini artırır.

Döner Sepetli Parça Yıkama Makinelerinin Özellikleri

Döner Sepet Sistemi:
- Parçalar bir sepet içinde yerleştirilir ve bu sepet makinenin içinde döner. Bu sayede yıkama işlemi her açıdan yapılır ve parçanın her tarafı temizlenir.
- Sepetin dönmesi, özellikle karmaşık geometrilere sahip parçaların her köşesine su ve deterjanın ulaşmasını sağlar.
Yüksek Basınçlı Su Püskürtme:
- Makine içindeki nozullar, yüksek basınçlı su ve kimyasal karışımlar püskürterek yüzeydeki kir ve yağları temizler.
- Yüksek basınç, zorlu kirleri dahi etkin bir şekilde temizleyebilir.
Isıtma Sistemleri:
- Yıkama sırasında kullanılan suyun ısıtılması, temizleme işleminin etkinliğini artırır. Sıcak su, yağ ve ağır kirlerin çözülmesine yardımcı olur.
Filtrasyon ve Yeniden Kullanım:
- Makinelerde kirli suyun filtrelenmesi ve yeniden kullanılması için sistemler bulunur. Bu sayede su tüketimi ve kimyasal kullanımının minimumda tutulması sağlanır.
Otomatik Yıkama Programları:
- Çeşitli yıkama modları ile programlanabilir. Kullanıcı ihtiyacına göre süre, su sıcaklığı, basınç ve kimyasal miktarı ayarlanabilir.
Kurulama ve Kurutma:
- Yıkama işleminin ardından, makine içindeki parçalar, hava veya ısıtma ile kurutulabilir. Bu, özellikle metal parçaların paslanmasını önlemek için önemlidir.

Döner Sepetli Parça Yıkama Makinelerinin Avantajları

Homojen Temizlik: Sepetin döner hareketi sayesinde parçaların her yüzeyi eşit bir şekilde temizlenir.
Verimli Temizlik: Yüksek basınçlı su ve kimyasallar ile çok kirli yüzeylerde bile etkili temizlik sağlar.
Zamandan Tasarruf: Otomatik çalışma modları ile manuel temizleme sürecine göre daha hızlı ve verimli bir çözüm sunar.
Su ve Kimyasal Tasarrufu: Su filtreleme ve yeniden kullanım sistemleri, çevre dostu bir yıkama süreci sağlar.

Kullanım Alanları

Otomotiv Sektörü: Motor parçaları, şanzımanlar, fren sistemleri gibi araç parçalarının temizliği.
Havacılık ve Savunma Sanayi: Hassas metal parçaların temizlenmesi.
Metal İşleme ve Makine İmalatı: Talaşlı imalat sonrası parçaların temizlenmesi.
Gıda Endüstrisi: Paslanmaz çelik parçaların hijyenik temizliği.

Teknik Bilgiler

INDUSTRY	INDUSTRIAL PART CLEANING		DATE:	13.11.2024
MODEL	DCLEAN ROTO30		DOC. NO:	TDS-DCLEAN ROTO


	DCLEAN ROTO30-XS	DCLEAN ROTO30-S	DCLEAN ROTO30-M	DCLEAN ROTO30-L
WASHING CAPACITY (LWH)	370220200 mm	450300300 mm	500750500 mm	7501000750 mm
LOAD CAPACITY KG	30 kg	50 kg	80 kg	100 kg
TANK CAPACITY 1/2/3	280/280/280 LT	380/380/380 LT	900/900/900 LT	1400/1400/1400 LT
PUMP 1	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 1	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
PUMP 2	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 2	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
PUMP 3	0,55KW 2,5BAR 120LT/MİN	1,5KW 2,5BAR 200LT/MİN	3KW 2,5BAR 400LT/MİN	3KW 2,5BAR 400LT/MİN
HIGH PRESSURE PUMP 3	2,2KW 6BAR 180LT/MİN	3KW 6BAR 250LT/MİN	5,5KW 4BAR 500LT/MİN	7,5KW 5BAR 500LT/MİN
HEATING TANK 1	12 KW	16 KW	30 KW	50 KW
HEATING TANK 2	12 KW	16 KW	30 KW	50 KW
HEATING TANK 3	12 KW	16 KW	30 KW	50 KW
ROTATION MOTOR	0,18 KW	0,18 KW	0,18 KW	0,18 KW
DISC OIL SEPERATOR	0,09 KW	0,09 KW	0,09 KW	0,09 KW
COMPRESSED AIR BLOW	180 Nmc/h @4 BAR	230 Nmc/h @4 BAR	320 Nmc/h @4 BAR	400 Nmc/h @4 BAR
NATURAL GAS BURNER HEAT	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h	0,17 KW - 30000 kcal/h
STEAM CONDENSER	0,20 KW	0,20 KW	0,20 KW	0,20 KW
TANK EMPTYING PUMP	0,37 KW	0,37 KW	0,37 KW	0,37 KW
DRYING	4,1 KW	7,5 KW	9 KW	18 KW
VACUUM DRYING	1,1 KW	1,5 KW	2,2 KW	4,4 KW
ULTRASOUND (PEAK/EFFECT.)	2 KW / 1 KW	2 KW / 1 KW	4,8 KW / 2 KW	9,6 KW / 4,8 KW
POWER SUPPLY	3 PHASE 230/400V	3 PHASE 230/400V	3 PHASE 230/400V	3 PHASE 230/400V
AIR SUPPLY	6 BAR	6 BAR	6 BAR	6 BAR
MACHINE SIZE (LWH)		250223591547	250223591547	250223591547
FEATURES	Rear Section machine total access through three doors (on the righthand side, lefthand side and at the back) in order to facilitate maintenance operations • Pneumatic opening and closure of the hatch with 4 cylinders • Hot air drying with side channel blower and heating elements • ISO pneumatic cylinders and “fall-proof” pneumatic safety valves • Siemens® electric power parts • 7” color touchscreen display for settings and programs • Box filter made up of 6 Aisi 304 SS vertical filters for pre-filtration of the liquid flowing back into the tank • Aisi 304 stainless steel filter in pump intake • Structure and sheet metal in contact with liquid in Aisi 304 stainless steel • Minimum level switch • Pressure gauge for control of pressure delivered • Safety limit switch on door opening • Gearmotor for variable basket rotation speed controlled by inverter		• Aisi 304 stainless steel electric pump with special seals • Weekly programming to start heating and deoiler (if installed) • IP65 electrical system, management via PLC touchscreen (DGT V4) • Adjustment via software of the basket rocking limit angle, analogue reading of angulation 0/360° • Heating of the liquid with stainless steel electric heating element • Internal welding bleaching • Compressed air blower solenoid valve • Stainless steel bottom section load-bearing structure • Aisi 304 stainless steel washing pipelines with professional stainless steel flat nozzles • Drain valves for emptying tanks • Manual water filling valve • Aisi 304 stainless steel drip tray
OPTIONS	• Maximum liquid level control • Demineralizer with mixed resins and conductivity meter • Vacuum drying • Loading/unloading area photocell barrier system • Centrifugal steam condenser S • Automatic liquid detergent dispenser • External pneumatic oil separator • Bag filter in stainless steel • Magnetic spark plug for bag filter for ferrite powder • Device for remote connection and remote support for HMI Weintek • Kit for Industry 4.0 for HMI Weintek • Ultrasounds in titanium bars - 40 kHz • Kit for use with abrasive contaminants in the washing liquid • Stainless steel fittings and valves kit ( for parts that are in contact with liquids) • PLC Siemens® S7 1200 - HMI touchscreen Weintek • High pressure washing pump • High pressure rinsing pump • Circulating pump from tank 2 (most clean) to tank 1 (most contaminated) • Circulating pump from tank 3 (most clean) to tank 2 (most contaminated)		Interface with the loading and unloading system (robot) • Rinsing by water supply and direct drain outlet • Nebulized rinse from water mains, draining into the washing tank • Tanks emptying pump (3) • Signal tower for indicating system status • A wide choice of external conveyors, with or without lift • Single external station with automatic loading and unloading of baskets/pallets • Automatic external roller conveyor pneumatic lift pos. 3+1+3 • Box covering application during automatic loading [E] • Manual box tilter for emptying pieces at the end of the roller conveyor • Increased loading capacity to 250 kg • Increased loading capacity to 500 kg • Stainless steel baskets in multiple sizes to choose • Special drum for pallet support with anti-tilt system • Workpieces positioning /clamping pallet

Döner Sepetli Yıkama Makinesi

Kabinli Yıkama Makinesi

Tünel Yıkama Makinesi

Döner Sepetli Yıkama Makinesi

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